Fuel Filtration

Ultimate Stationary Fuel Polishing Systems

Stationary Fuel Polishing Machines Download Brochure

Stationary Systems With Prefilter Bag Housing Schematic

Stationary Systems Without Prefilter Bag Housing Schematic


Products


Filtration Processes

Perfect Filtration Systems Portable Fuel Polishing machines are offered in two different filtration processes.

Two step filtration process:

Model 1075-4075’s use Ultimate Coalescing Fuel / Water Separator housing

Step 1 Coalescing chamber: The fuel enters the filter housing and is forced down into the coalescing chamber where the fuel flows through very fine stainless steel mesh material where the small water droplets come together (Coalesce) as the fuel flows through the small opening in the mesh material. The heavier water droplets drop out of the fuel flow and settle to the bottom to be drained off. Water sight glasses are present to view the presence of water and a drain valve in also provided.

Step 2 Depth-type filter chamber: After the fuel exits the coalescing chamber it enter the filtration chamber, the 3-micron cellulose depth-type filter traps the majority of the solids particulates including: dirt, metal, bacteria, algae, microbes, and other solid contaminants. The filter also has water absorbing capabilities to remove free and emulsified water that was not removed in the first two steps. The depth-type filter has a very large water and contaminate holding capacity which means long filter life and high efficiency. Each filter can absorb up to 1 gallon of water and can hold 8-10 lbs of solids. Once the fuel is filtered it exists the filter housing through a stainless steel pipe ultra clean.

Three step filtration process:

Model 1175-4175’s use Ultimate Coalescing & Centrifugal Fuel / Water Separator housing

Step 1 Coalescing chamber: The fuel enters the filter housing and is forced down into the coalescing chamber where the fuel flows through very fine stainless steel mesh material where the small water droplets come together (Coalesce) as the fuel flows through the small opening in the mesh material. The heavier water droplets drop out of the fuel flow and settle to the bottom to be drained off. Water sight glasses are present to view the presence of water and a drain valve in also provided.

Step 2 Centrifugal chamber: This process occurs when the fuel exits the coalescing chamber and flows upward into the centrifugal chamber. The fuel flows through a stainless steel pipe and comes in direct contact with a stainless steel coned baffle spinning the fuel in a circular motion (Centrifugal force). This motion causes the heavier water droplets to fall out of the fuel flow to be drained off. Water sight glasses are present to view the presence of water and a drain valve in also provided.

Step 3 Depth-type filter chamber: After the fuel exits the centrifugal chamber it enter the filtration chamber, the 3-micron cellulose depth-type filter traps the majority of the solids particulates including: dirt, metal, bacteria, algae, microbes, and other solid contaminants. The filter also has water absorbing capabilities to remove free and emulsified water that was not removed in the first two steps. The depth-type filter has a very large water and contaminate holding capacity which means long filter life and high efficiency. Each filter can absorb up to 1 gallon of water and can hold 8-10 lbs of solids. Once the fuel is filtered it exists the filter housing through a stainless steel pipe ultra clean.

Pre-filter bag housing are available with all models to help protect the pump and extend filter element life


Model: 2175-20-ABB-B


Specifications

Coalescing Water Separation Model 1075-5-ABB Model 1075-10-ABB Model 2075-20-ABB Model 3075-30-ABB Model 4075-40-ABB Model 5075-54-ABB
Coalescing & Centrifugal Water Separation Model 1175-5-ABB Model 1175-10-ABB Model 2175-20-ABB Model 3175-30-ABB Model 4175-40-ABB Model 5175-54-ABB
Standard Gear Pump 5 GPM 10 GPM 20 GPM 30 GPM 40 GPM 54 GPM
Motor Horse Power 1 HP 1 HP 1.5 HP 1.5 HP 2 HP 3 HP
Standard Motor Voltages 120VAC, 1 phase, 60HZ 120VAC, 1 phase, 60HZ 120VAC, 1 phase, 60HZ 120VAC, 1 phase, 60HZ 240VAC, 1 phase, 60HZ 240VAC, 1 phase, 60HZ
Available Voltages 240, 1 phase 50/60 hz, or 240/480, 3 phase, 50/60 hz, or Explosion Proof or Pneumatic
Standard ABB Motor Starter & Squre D Hi/lo Pressure Switch Included Included Included Included Included Included
Width 12″ 12″ 12″ 12″ 12″ 12″
Height 55″ 55″ 55″ 55″ 55″ 55″
Length 40″ 40″ 48″ 60″ 88″ 105″
Dry Weight 175 lbs 175 lbs 275 lbs 375 lbs 600 lbs 700 lbs
Water Sight Glasses Included Included Included Included Included Included
Standard Water Drain 1/2″ NPT 1/2″ NPT 1/2″ NPT 1/2″ NPT 1/2″ NPT 1/2″ NPT
Fuel Replacement Element #3914 #3914 #3914 #3914 #3914 #3914
Number of 3914 Filter Required 1 1 2
Element Dimensions 7.5″ x 19.75″ 7.5″ x 19.75″ 7.5″ x 19.75″ 7.5″ x 19.75″ 7.5″ x 19.75″ 7.5″ x 19.75″
Element Micron Rating 3 Micron 3 Micron 3 Micron 3 Micron 3 Micron 3 Micron
Filter Performance per ISO 16889 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000
Filter Solid Holding Capacity 8 to 10 lbs 8 to 10 lbs each 8 to 10 lbs each 8 to 10 lbs each 8 to 10 lbs each 8 to 10 lbs each
Filter Water Holding Capacity 1 gal. 1 gal. 2 gal. 3 gal. 4 gal. 5 gal.
Water Removal Efficiency 99.90% 99.90% 99.90% 99.90% 99.90% 99.90%

Optional Items

5-Micron Pre-Filter Bag Housing Suffix-B Suffix-B Suffix-B Suffix-B Suffix-B Suffix-B
Number of Bag Housings Required
Digital Timer Control Package Suffix-DT Suffix-DT Suffix-DT Suffix-DT Suffix-DT Suffix-DT
PLC Control Package Suffix-PLC Suffix-PLC Suffix-PLC Suffix-PLC Suffix-PLC Suffix-PLC

Smaller and larger systems are available.


3914 Cellulose Depth-Type Filter Media

Depth-type filtration is known to be the most efficient filtering technique. Great product for fuel cleanliness and price value.

cellulose-depth-type-filter-media

  • Axial flow between layers of media
  • Creped cellulose with interlocking layers to remove solids efficiently
  • High efficiency filtration with low micron levels (<1 micron)
  • Performance to B<3(c)=1000 (Per ISO16889)
  • Micron rating 1-3 micron
  • Very high solid holding capacity= 8-10 lbs per filter
  • Removes bacteria, algae, microbes, dirt, rust, and other solids
  • Can achieve very low ISO cleanliness levels
  • High water holding capacity= 1 gallon per filter
  • Will absorb free and emulsified water
  • Can maintain water levels to below 50ppm
  • Water efficiency 99.90%
  • Inexpensive high quality product
  • Long filter life: will last many times longer than conventional pleated paper filters
  • Most conventional filters will not remove water

How to Order a Stationary Fuel Polishing Machine

fuel-polishing-system-how-to-order

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