Hydraulic Oil Filtration

By-Pass Kidney Loop Systems

Bypass Kidney Loop Systems Download Brochure

Low Pressure By-Pass Kidney Loop Hydraulic Filtration Schematic

The filtration process is designed to use a low pressure source (15psi min -150psi max.) like a recirculating cooler or other pumps that do not generate pressures above 150 psi. The low pressure source pushes the hydraulic fluid into the filter housing where the 3-micron depth-type filter element absorbs free and emulsified water and traps solid particles. Once the fluid is filtered it exits the housing and is returned back into the tank. If the pressures are over 150 psi consult PFS for special flow control valves and relief valves.

PFS Guarantees after 200 hours of filtration the hydraulic fluid will be cleaner than brand new hydraulic oil.

High Pressure By-Pass Kidney Loop Hydraulic Filtration Schematic

The filtration process is designed to use a high pressure source (50 psi min – 3,000psi max.) Tee into the high pressure line and install a steel shutooff ball valve to isolate the filter housing when a filter service is required and then install a flow control valve (.5 gpm -2.0 gpm) to reduce the pressure down to 5 psi- 50 psi. The low volume low pressure hydraulic fluid will flow into the filter housing where the 3-micron depth-type filter element absorbs free and emulsified water and traps solid particles. Once the fluid is filtered it exits the housing and is returned back into the tank.

PFS Guarantees after 200 hours of filtration the hydraulic fluid will be cleaner than brand new hydraulic oil.


Application Photos


Ultimate Hydraulic Housings

All heavy duty housings are made of carbon steel with a black powder coated finish inside and out with all stainless internal wetted parts. The industrial strength housings use a bolt down cover to ensure a rugged positive seal.

Best housing warranty in the industry. 10 years.


Specifications

Model U-150H U-500H U-1000H U-2-1000H
Housing Diameter 6″ 8″ 8″ 8″
Bracket Width 8″ 10.75″ 12″ 24″
Length 14″ 14″ 24″ 24″
System Dry Weight 28 lbs. 36 lbs. 50 lbs. 100 lbs.
Reservoir Sizing Recommendations up to 40 gal. 40-100 gal. 100-300 gal. 300-600 gal.
Flow Control Valve .25 gpm .5 gpm 1.0 gpm 2.0 gpm
Maximum Housing Pressure 150 psi 150 psi 150 psi 150 psi
Maximum System Pressure 3,000 psi 3,000 psi 3,000 psi 3,000 psi
Make Up Fluid Required 4 qts. 12 qts. 20 qts. 40 qts.
Standard Inlet and Outlet Ports .25″ NPT .25″ NPT .25″ NPT .25″ NPT
Standard Fluid Drain .5″ NPT .5″ NPT .5″ NPT .5″ NPT
Replacement O-ring 0318 0433 0433 0433
Pressure Gauge Optional Optional Optional Optional
Relief valve (High pressure) Included Included Included Included
Water Removal Efficiency 99.90″ 99.90″ 99.90″ 99.90″
Hydraulic Filter Element 7132 7332 7534 (2)-7534
Element Dimensions 5″ x 8 13/16″ 7″ x 10″ 7″ x 19 3/4″ 7″ x 19 3/4″
Element Micron Rating 1-3 Micron 1-3 Micron 1-3 Micron 1-3 Micron
Beta Rating B3<(c)=1000 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000
Element Water Holding Capacity 1 qt. .5 gal. 1 gal. 1 gal. each
Element Water Holding Capacity 2 -3 lbs. 4-5 lbs. 8-10 lbs. 8-10 lbs. each
Number of Elements Required 1 1 2 1

For larger systems go to stationary recirculating systems or contact us.


Cellulose Depth-Type Filter Media

Depth-type filtration is known to be the most efficient filtering technique. Great product for fuel cleanliness and price value.

cellulose-depth-type-filter-media

  • Axial flow between layers of media
  • Creped cellulose with interlocking layers to remove solids efficiently
  • High efficiency filtration with low micron levels (<1 micron)
  • Performance to B<3(c)=1000 (Per ISO16889)
  • Micron rating 1-3 micron is size
  • Very high solid holding capacity= 8-10 lbs per filter
  • Removes bacteria, algae, microbes, dirt, rust, and other solids
  • Can achieve very low ISO cleanliness levels
  • High water holding capacity= 1 gallon per filter
  • Will absorb free and emulsified water
  • Can maintain water levels to below 50ppm
  • Water efficiency 99.90%
  • Inexpensive high quality product
  • Long filter life: will last many times longer than conventional pleated paper filters
  • Most conventional filters will not remove water

ISO Contamination Levels

ISO 4406 Contamination Level

Life Extension Factor Table

Life Extension Factor Table


How to Order a By-Pass Kidney Loop System

Model and Hydraulic Tank Sizes

U-150H = Up to 40 gallons
U-500H = 40–100 gallons
U-1000H = 100-300 gallons
U-2-1000H = 300-600 gallons
U-3-1000H = 600-900 gallons

For larger tanks contact us for additional options.

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