Resources

Comprehensive Fuel Cleanliness Study

The following information is a comprehensive fuel cleanliness study of our bulk storage fuel filtration systems over the past few years. All samples were taken from various tank nozzles and filtration systems around the United States.

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Case Study: Construction Company

Customer is going 40,000 to 60,000 miles in between oil drains and over a million miles before any engine repairs. The Model 285V Ultimate Fuel / Water Separator have gone trouble free since installation. The OEM fuel filter looks like new and will probably go 100,000 miles before replacing.

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Case Study: Cement Company

We are large Cement Importer in Florida and were having a water, bacteria, and algae problem in our diesel fuel. We had a 500 gallon tank of contaminated diesel fuel and were looking for ways to reclaim the fuel instead of disposing of it and purchasing new. Estimated cost of $1,450.00.

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Case Study: Construction Company

We are a large construction company is Central Florida. We use over a million gallons of diesel fuel per year and the quality of the fuel is extremely important to the up time operation of our heavy construction equipment. We were looking for a filtration system that would keep the water out and the majority of the solid particles out to protect our expensive diesel engines.

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Case Study: United States Air Force

The U.S. Air Force came to Perfect Filtration Systems, Inc with a major problem. They had 800 gallons of contaminated bio-diesel fuel, the Government testing laboratory told the Scott Air Force Base fuel specialists to dispose of the fuel and purchase new. Steve Stroot who has over 35 years experience in fuel services for the Air Force decided to look for a solution to the problem instead of disposing of it.

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Case Study: Steel Service Center

We are the largest steel service center in the SE United States. Our facility ships millions of pounds of steel every year and we are always looking for ways to reduce costs and increase safety. Our fluid disposal company was coming into our facility once a month to remove 500 gallons of dirty water based cutting fluid at a cost of $1,200 per pick up plus another $250.00 to fill the tank back up with new cutting fluid. We were using the PFS hydraulic filtration systems on 14 of our presses with great success so we decided to try a recirculating system on our cutting fluid.

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Case Study: Construction Equipment Attachment Manufacturer

We are a heavy equipment attachment manufacturer in Florida. We make grapples, forks, rakes, buckets, and shears for the construction and scrap industry. Uptime and lower maintenance costs for our hydraulic presses and plate rolls are a vital to our manufacturing operation. We were changing hydraulic oil in our 3 presses every six months and replacing a hydraulic pump and a servo valve every year. ISO Cleanliness 21/17 prior to installation. (ISO 16/13 Cleanliness target, higher pressure system).

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Case Study: Surgical Instrument Manufacturer

One of the worlds largest medical instrument manufacturers. They were looking for ways to reduce their hydraulic fluid disposal fees, fluid purchasing costs, and maintenance expenses.

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Case Study: Municipality

Prior to installing the PFS by-pass filtration systems the customer was replacing 5 hydraulic pumps per year at a cost of $800.00 each (expense of $4,000 annually) and on every vehicle they were replacing hydraulic fluid once a year (expense $3,600 annually) and replacing filters twice a year (expense $1,008). Total annual expense for 18 trucks $8,608.00. ISO Operating Cleanliness levels ranged from ISO 20/19/17 to ISO 27/25/23 prior to installation.

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    Vital Protection for Machines since 1981