Fuel Filtration

Point of Delivery Fuel Filtration

Ultimate Coalescing & Centrifugal POD Systems Download Brochure
Ultimate Coalescing POD Systems Download Brochure

Ultimate Coalescing & Centrifugal Fuel / Water Separators

The Ultimate Coalescing & Centrifugal Fuel / Water Separators are installed on the pressure side of the existing fuel pump and are sized based on the maximum flow rate of the existing pump. They can also be installed on the suction side of the pump.

point-of-delivery-fuel-filtration-diagram


Application Photos


Filtration Processes

POD Fuel Filtration System are available in two different filtration processes.

Two step filtration process:

Model 1075-5075
Ultimate Coalescing Fuel / Water Separator housing

Step 1 Coalescing chamber: The fuel enters the filter housing and is forced down into the coalescing chamber where the fuel flows through very fine stainless steel mesh material where the small water droplets come together (Coalesce) as the fuel flows through the small opening in the mesh material. The heavier water droplets drop out of the fuel flow and settle to the bottom to be drained off. Water sight glasses are present to view the presence of water and a drain valve in also provided.

Step 2 Depth-type filter chamber: After the fuel exits the coalescing chamber it enter the filtration chamber, the 3-micron cellulose depth-type filter traps the majority of the solids particulates including: dirt, metal, bacteria, algae, microbes, and other solid contaminants. The filter also has water absorbing capabilities to remove free and emulsified water that was not removed in the first two steps. The depth-type filter has a very large water and contaminate holding capacity which means long filter life and high efficiency. Each filter can absorb up to 1 gallon of water and can hold 8-10 lbs of solids. Once the fuel is filtered it exists the filter housing through a stainless steel pipe ultra clean.

Three step filtration process:

Model 1175-5175
Ultimate Coalescing & Centrifugal Fuel / Water Separator housing

Step 1 Coalescing chamber: The fuel enters the filter housing and is forced down into the coalescing chamber where the fuel flows through very fine stainless steel mesh material where the small water droplets come together (Coalesce) as the fuel flows through the small opening in the mesh material. The heavier water droplets drop out of the fuel flow and settle to the bottom to be drained off. Water sight glasses are present to view the presence of water and a drain valve in also provided.

Step 2 Centrifugal chamber: This process occurs when the fuel exits the coalescing chamber and flows upward into the centrifugal chamber. The fuel flows through a stainless steel pipe and comes in direct contact with a stainless steel coned baffle spinning the fuel in a circular motion (Centrifugal force). This motion causes the heavier water droplets to fall out of the fuel flow to be drained off. Water sight glasses are present to view the presence of water and a drain valve in also provided.

Step 3 Depth-type filter chamber: After the fuel exits the centrifugal chamber it enter the filtration chamber, the 3-micron cellulose depth-type filter traps the majority of the solids particulates including: dirt, metal, bacteria, algae, microbes, and other solid contaminants. The filter also has water absorbing capabilities to remove free and emulsified water that was not removed in the first two steps. The depth-type filter has a very large water and contaminate holding capacity which means long filter life and high efficiency. Each filter can absorb up to 1 gallon of water and can hold 8-10 lbs of solids. Once the fuel is filtered it exists the filter housing through a stainless steel pipe ultra clean.

Pre-filter bag housing are available with all models to help protect the pump and extend filter element life


Products


Specifications

Specifications 1075 / 1175 2075 / 2175 3075 / 3175 4075 / 4175 5075 / 5175
Centrifugal Water Separation 1075 2075 3075 4075 5075
Centrifugal & Coalescing Water Separation 1175 2175 3175 4175 5175
Max. Flow Rate & Pressure 15 gpm / 100 psi 26 gpm / 100 psi 39 gpm / 100 psi 52 gpm / 100 psi 65 gpm / 100 psi
Dimensions W x L x H 12″ x 12″ x 50″ 12″ x 24″ x 50″ 12″ x 36″ x 50″ 12″ x 48″ x 50″ 12″ x 60″ x 50″
Dry Weight w/ Filters 110 lbs. 220 lbs. 360 lbs. 440 lbs. 550 lbs.
Inlet & Outlet 1″ FNPT 1″ FNPT 1 1/4″ FNPT 1 1/2″ FNPT 2″ FNPT
Gauge, Sight Glasses, & Water Drain Valve Included Included Included Included Included
Quantity & Filter Part# (1)-#3914 (2)- #3914 (3)- #3914 (4)- #3914 (5)- #3914
Viton Cover O-ring #0438 #0438 #0438 #0438 #0437
Filter Micron Rating 3-Micron 3-Micron 3-Micron 3-Micron 3-Micron
Filter Performance per ISO 16889 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000 B3<(c)=1000
Filter Solid Holding Capacity 8-10 lbs each filter 8-10 lbs each filter 8-10 lbs each filter 8-10 lbs each filter 8-10 lbs each filter
Filter Water Holding Capacity 1 gallon each filter 1 gallon each filter 1 gallon each filter 1 gallon each filter 1 gallon each filter
Water Removal Efficiency 99.90% 99.90% 99.90% 99.90% 99.90%

#3914 Cellulose Depth-Type Filter Media

Depth-type filtration is known to be the most efficient filtering technique. Great product for fuel cleanliness and price value.

cellulose-depth-type-filter-media

  • Axial flow between layers of media
  • Creped cellulose with interlocking layers to remove solids efficiently
  • High efficiency filtration with low micron levels (<1 micron)
  • Performance to B<3(c)=1000 (Per ISO16889)
  • Micron rating 1-3 micron is size
  • Very high solid holding capacity= 8-10 lbs per filter
  • Removes bacteria, algae, microbes, dirt, rust, and other solids
  • Can achieve very low ISO cleanliness levels
  • High water holding capacity= 1 gallon per filter
  • Will absorb free and emulsified water
  • Can maintain water levels to below 50ppm
  • Water efficiency 99.90%
  • Inexpensive high quality product
  • Long filter life: will last many times longer than conventional pleated paper filters
  • Most conventional filters will not remove water

Used Fuel Filters

Used dirty fuel filters full of dirt, bacteria, algae, water, microbes, and other solid contaminates


Benefits

What you can expect after installing the product

  • Ultra clean water free fuel
  • Fewer service calls related to dirty fuel
  • Longer OEM filter life
  • Longer injector life
  • Longer fuel pump life
  • Longer engine life
  • Less down time
  • Long Depth-type filter life
  • 150,000 + gallons of filtered fuel in between depth-type filter changes
  • Great ISO Fuel cleanliness levels
  • Quick return on your investment
  • Often times better fuel economy
  • Higher engine performance
  • Environmental friendly product
  • Low maintenance product
  • Fewer fuel additives

10 year product warranty. Best in the industry.

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    Vital Protection for Machines since 1981